How to melt the optical fiber delivery box tray
Do not attempt to melt the fiber optic tray itself; instead, use the designated heating zones to safely heat fiber protection sleeves during splicing.
Proper Heating Procedure
Fiber optic splice trays are designed to organize and protect spliced fibers, not to be melted. The correct method involves heating the fiber protection sleeves that cover the spliced fiber joints:
- Place the fiber protection sleeve in the heating zone of a fusion splicer or tray heater. Ensure the splice point is centered within the sleeve for uniform heating .
- Cover the heater and wait for the heating indicator to signal completion. This process softens the sleeve to shrink around the splice, securing it without damaging the fiber .
- Cool the fiber briefly in a cooling tray before handling to avoid burns and prevent stress on the fiber .
Safety Considerations
- Never apply direct flame or excessive heat to the tray itself, as this can deform the plastic and compromise fiber protection .
- Wear protective gloves and safety glasses to prevent burns or eye injury from accidental contact with heated components or laser light .
- Maintain proper bending radius for fibers (at least 30 mm) to avoid breakage while arranging them in the tray .
Fiber Management Tips
- Route fibers along the tray slots carefully, coiling excess fiber on winding rings to prevent tangling or stress .
- Follow the tray's modular design to secure splices and components without forcing or pulling fibers .
- Clean all fiber ends and splicing equipment before heating to ensure minimal signal loss .
Key Takeaway
The tray itself should never be melted. Heating is only applied to fiber protection sleeves using the fusion splicer's heating zone or tray heater. This ensures the splice is secure, fibers remain intact, and the tray maintains its structural integrity .
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