Structure of Optical Cable Outer Sheath Extruder
An optical cable outer sheath extruder is designed to coat optical cable cores with protective polymer sheaths, offering precise control over diameter, thickness, and material properties.
Core Function
The extruder continuously melts and applies polymer materials such as PE, PVC, LSZH, TPU, LDPE, MDPE, or HDPE onto the optical cable core, forming a uniform protective layer that provides mechanical protection, electrical insulation, and identification markings for the cable .
Key Specifications
- Finished Outer Diameter: Typically ranges from 2.8 mm to 35 mm, depending on cable type and extruder model .
- Extruder Screw Diameter: Commonly 90 mm or 120 mm, with precision screw and barrel systems for uniform extrusion .
- Cable Types Supported: Central tube, stranded, ribbon, loose tube, parallel twin wire, and medium messenger aerial cables .
- Production Length: Continuous extrusion up to 40 meters or more, with high-speed take-up systems .
- Material Compatibility: Supports single or composite sheaths, including PE outer sheath, aluminum-plastic compound belts, steel-plastic compound belts, and PE composite sheaths .
Control and Automation
- Temperature Control: PID smart controllers (e.g., Omron) ensure precise polymer melting .
- Tension Control: Advanced double-wire tension controllers prevent core damage during extrusion .
- PLC and HMI: Industrial PLCs with color touchscreens (Siemens or equivalent) allow real-time monitoring, parameter adjustment, and fault diagnostics .
- Precision Parameters: High accuracy in sheath thickness, outer diameter, concentricity, and adhesion .
Auxiliary Equipment
- Pay-Off System: Heavy-duty stands for smooth cable core release, with tension control to prevent fiber damage .
- Core Straightening Devices: Optional units to remove natural curvature from reels before extrusion .
- Cooling and Take-Up Systems: Water baths or air cooling, combined with large-capacity take-up reels for continuous production .
- Optional Printing Units: For cable identification, meter marks, and branding .
Performance and Reliability
- High Efficiency: Capable of long-length continuous production at high speeds .
- Strong Adaptability: Handles indoor, outdoor, direct burial, and aerial cables .
- Mechanical Protection: Ensures resistance to tension, crushing, impact, and bending during installation .
- Electrical Insulation: Especially important for metal-armored optical cables .
Brands and Components
- Motors: Siemens
- Transducers: Emerson
- Bearings: NSK or equivalent
- Electrical Parts: Siemens, Omron, Schneider
- Screw and Barrel: Jinhu Company This combination of precision control, material versatility, and robust auxiliary systems ensures that optical cable outer sheath extruders produce high-quality, defect-free sheaths suitable for a wide range of fiber optic applications.
Information Taking a closer look at the anatomy of a fiber optic cable
The anatomy of a fiber optic cable When prepping fiber optic cabling, a fiber optic engineer
Information Analysis Of Optical Cable Sheath Materials: All-round
The sheath or outer sheath is the outermost protective layer in the optical cable structure, mainly made of
Information Machines for the production of special cables
With our special wire extrusion equipment, you can process micro-coaxial cables as small as 0.025 mm in
Information 13.Technical Guide to Wire and Cable Extrusion Process & Polysure
INTRODUCTION O ften the term ''wire and cable'' are used to describe the same, but they are actually quite different. Wire is a single
Information Application Notes
Abstract The cable jacket provides the first line of defense against the surrounding environment. It resists water entry while remaining
Information Sheath extrusion device for optical cable production line
The invention relates to the technical field of optical cable production equipment, in particular to a sheath extrusion device for an
Information Fiber Optic Cable Sheathing
The sheathing process is where you apply the final touch to your loose tube fiber optic cable. Mechanical
Information Basic Requirements of Cable Extrusion Process
During cable extrusion process, the outer cable sheathing surface of the plastic wire and cable must be printed with
Information 6 Fiber Cable Outer Sheath Materials and How To Choose?
Cable outer sheath is mainly used to protect the optical fibers inside fiber cable. Except the basic protection
Information Extrusion Process of Wire and Cable Production
The extrusion process includes both the insulation and sheath production process. The basic method of producing the plastic
Information Optical Cable Sheathing Production Line
This document provides specifications for an optical cable sheath production line that can extrude inner and outer sheaths for optical
Information Structure of Optical Cable Outer Sheath Extruder
This document provides specifications for an optical cable sheath production line that can extrude inner and outer sheaths for optical
Information WO2017067298A1
A sheath is formed on the outer circumference of the wire and cable. In summary, the method is consistent with one or more
Information Optical Cable Sheath Extrusion Production
2. Optical fiber outer sheath: PE outer sheath and Aluminum plastic composite tape and PE composite
Information Fiber optic cable outer sheath why important? What material?
so, most of the outer sheath material has good flame retardant performance, whether the outer sheath material is the only criterion
Information Optical Cable Extrusion Line
Function: To rapidly and uniformly cool and solidify the freshly extruded, high-temperature molten sheath. Structure: Typically a long,
Information Understanding the Cable Extrusion Process: Your
An extruder is an essential device in manufacturing cable as it facilitates the formation of raw
Information What is cable sheathing?
Cable sheathing is an essential step in the cable manufacturing process, where an outer sheath or covering is extruded onto the
Information 6 Fiber Cable Outer Sheath Materials and How To Choose?
Requirements So the material of the fiber optic cable outer sheath must be able to withstand the sun and rain, and not
Information How To Choose Fiber Cable Outer Sheath Materials?
Choosing the appropriate outer sheath material for fiber optic cables is crucial for ensuring the cable''s durability,
Information Cable Extrusion Machine
Find more Cable Extrusion Machine, including Cable Extruder, Cable Extrusion Machine, Wire Extruder, Cable Extrusion Line,
Information Optical Cable Sheath Extrusion Line
Optical Cable Sheath Extrusion Line An optical cable sheath extrusion production line is a specialized set of automated industrial
Information Wire and Cable Extrusion Working Principle
The plastic insulation and sheath of the wire and cable are made by continuous extrusion. The wire and
Information Fiber Optic Cable Sheathing Line with 90mm or 120mm Screw Extruder
Product Description 1,fiber optic cable sheathing line application : A,the cable machinery is Suitable for optical cable outer sheath
Information Extrusion Lines for Fiber Optic Cables | Bausano
Fiber optic cables serve as the backbone of modern telecommunications networks, transmitting data in the
Information Fiber optic cable outer sheath material
The outer sheath of the optical fiber cable is divided into different material types. The outer sheath of each material has
Information Machine for Optical Cable Sheathing / Optical Cable Outer Sheathing
Optical fiber outer sheath: PE outer sheath and Aluminum plastic composite tape and PE composite outer sheath, Steel plastic
Information Mastering Optical Cable Sheath Extrusion:... | AIMIFIBER
An efficient optical cable sheath extrusion line is essential for producing reliable cables for
Information Fiber Optic Cable Production
Fiber Optic Cable Tight Buffering We recognize that you expect tight buffering to be the most basic element
Information How Cables Are Made
Similarly to the core insulation process, the sheath is applied with an extruder. This consists of a metering unit for the
Information Power Cable Sheath Extruder Line
Power Cable and Wire Jacket Extrusion Line Our power cable jacket extrusion line is specifcallydesigned for low to high-voltage
Information Fiber optic cables and their structure
Outer sheath LSZH or PE MICROMODULE Perfect for large installations with flexible fiber management. Number of fibers: from 12 to
Information GYXTW Cable Sheath Extrusion Line/Outdoor Optical
GYXTW Cable Sheath Extrusion Line/Outdoor Optical Cable Sheathing Making Machine
Information Optical Cable Extrusion Line
Optical Cable Extrusion Line An optical cable extrusion production line, commonly referred to as an extrusion line or sheathing line, is
Information Essential Guide to the Construction of Optical Fiber Cables
Optical fibers are constructed using a precise process involving a core, cladding, coating, strengthening fibers, and an
Information Mastering Optical Cable Sheath Extrusion:... | AIMIFIBER
Setting up an optical cable sheath extrusion line is a critical step in manufacturing Learn
Information Optical Fiber Cable Extrusion Line
An optical cable extrusion production line, commonly referred to as an extrusion line or sheathing line, is an industrial production